Vinyl Tile Manufacturing Process

In brief the following is how sheet vinyl is made.

Vinyl tile manufacturing process.

How sheet vinyl is made the production process. In the 1990s when most lvt manufacturers were moving production overseas we committed to keeping design and manufacturing of our products in america. Steps in the tile manufacturing process are. To provide texture an inhibitor is applied to prevent expansion in selected areas.

Florence east our luxury vinyl tile manufacturing dates back to the early 1960s in a small manufacturing facility in florence alabama. Creating vinyl tile floorcovering 7 vinyl tiles are made a. The great thing about vinyl flooring is that it provides a relatively continuous covering without the gaping seams and natural absorbency of wood or the grout lines of ceramic tile. The key to all the variation is in the manufacturing process.

Sheet vinyl is composed of 3 components felt paper for the bottom a layer of vinyl foam in the middle and a protective layer of vinyl on the top. Today there are vinyl flooring options for every budget every decor and every taste. The congoleum sheet plant is the only 16 foot wide sheet vinyl manufacturing plant in north america. Offgassing is a common process and occurs in a wide array of common household items including furniture carpet clothing flooring and wood products.

The manufacturing process making the vinyl sheet floorcovering 1 vinyl resins and plasticizers are stirred together in a vat to make a plastisol. This process is outgassing also called offgassing and can cause a wide array of health complications including headaches fatigue and nausea. The primary raw material for the tile production is clay quarts and feldspar. The vinyl resins fillers and plasticizers are once.

To create this layer we turn the product upside down and run the almost completed product thought the first gel process. This wearlayer is the surface of your flooring that you walk on. A vinyl sheet floor is completely impermeable to water unlike vinyl floor tile which comes in stiff tiles and vinyl planks which come in interlocking strips it is sometimes called linoleum after a similar product of different oiled linen chemical composition. To this plastisol azo compound which consists of two nitrogen atoms that are united at both ends to separate carbon atoms is added.